Motor overload temperature
Danfoss · VLT HVAC Drive FC 102
What does 10 mean?
According to the electronic thermal protection (ETR), the motor is too hot. This fault occurs when the motor runs with more than 100% overload for an extended period. Unresolved motor overheating risks severe motor damage or premature failure.
Common Causes
- Motor operating continuously above 100% of its rated current, leading to excessive winding temperature.
- Incorrect motor data (P1-20 to P1-25) programmed in the frequency converter, causing inaccurate thermal model calculations.
- Insufficient motor cooling due to blocked ventilation fins, a faulty cooling fan, or high ambient operating temperature.
- Mechanical overload on the motor shaft due to process issues, worn bearings, or misaligned coupling.
Repair Steps & Checklist
Click steps to track your progress.
- 1
Measure the motor winding temperature directly using an infrared thermometer or an embedded RTD/thermistor if available.
- 2
Verify motor nameplate data (Voltage, Current, Frequency, RPM, Power Factor) is accurately entered into parameters P1-20 through P1-25.
- 3
Clear any obstructions from the motor's cooling fan and ventilation fins, and ensure adequate airflow in the motor's operating environment.
- 4
Measure the output current to the motor with a clamp meter during operation and compare it to the motor's rated current (P1-02).