DC overvoltage
Danfoss · VLT HVAC Drive FC 102
What does 7 mean?
If the intermediate circuit voltage exceeds its critical limit, the frequency converter will trip after a time delay. This fault often occurs due to regenerative braking, sudden load changes, or issues with the mains supply. Repeated overvoltage trips can damage the drive's power components.
Common Causes
- DC link voltage exceeding its critical hardware limit due to severe regenerative braking.
- Extremely rapid deceleration of a high inertia load combined with insufficient or absent braking resistance.
- Failure of the internal or external braking chopper circuit, preventing dissipation of regenerative energy.
- Excessively high incoming AC mains voltage supplied to the frequency converter's input terminals.
Repair Steps & Checklist
Click steps to track your progress.
- 1
Measure the actual AC input voltage at terminals L1, L2, L3 to confirm it is within the specified range for the drive.
- 2
Increase the deceleration ramp time in parameter P3-42 (Ramp Down Time 1) or P3-43 (Ramp Down Time 2) to allow smoother load deceleration.
- 3
Verify the connection and resistance (in Ohms) of the external braking resistor; replace if open circuit or incorrect value.
- 4
Check the internal braking chopper transistor and associated circuitry for faults; measure gate drive signals if applicable (power OFF, discharged).