7

DC overvoltage

Danfoss · VLT HVAC Drive FC 102

What does 7 mean?

If the intermediate circuit voltage exceeds its critical limit, the frequency converter will trip after a time delay. This fault often occurs due to regenerative braking, sudden load changes, or issues with the mains supply. Repeated overvoltage trips can damage the drive's power components.

Common Causes

  • DC link voltage exceeding its critical hardware limit due to severe regenerative braking.
  • Extremely rapid deceleration of a high inertia load combined with insufficient or absent braking resistance.
  • Failure of the internal or external braking chopper circuit, preventing dissipation of regenerative energy.
  • Excessively high incoming AC mains voltage supplied to the frequency converter's input terminals.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    Measure the actual AC input voltage at terminals L1, L2, L3 to confirm it is within the specified range for the drive.

  2. 2

    Increase the deceleration ramp time in parameter P3-42 (Ramp Down Time 1) or P3-43 (Ramp Down Time 2) to allow smoother load deceleration.

  3. 3

    Verify the connection and resistance (in Ohms) of the external braking resistor; replace if open circuit or incorrect value.

  4. 4

    Check the internal braking chopper transistor and associated circuitry for faults; measure gate drive signals if applicable (power OFF, discharged).

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Verified technical data. Last updated: March 2026

Related Faults

Source: Danfoss VLT HVAC Drive FC 102