SEW Eurodrive MOVIDRIVE compact MCF/MCV/MCS4_A
60 fault codes documented
No error
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') indicates successful parameter setting with no error detected. This is a confirmation of correct communication in the parameter channel.
Illegal parameter index
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') signifies the drive inverter received a parameter setting request with an invalid or non-existent parameter index. This suggests a misconfiguration in the parameter channel, potentially preventing proper drive operation.
Function / parameter not implemented
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') indicates a function or parameter requested via the parameter channel is not supported by the drive inverter's current configuration or hardware. This highlights a mismatch between the requested functionality and the inverter's capabilities.
Read access only
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') occurs when an attempt was made to write to a parameter via PROFIBUS-DP that is designated as read-only. The inverter rejects the write request for parameters that cannot be modified.
Parameter lock is active
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') indicates a parameter setting was attempted while the parameter lock function was active on the drive inverter. This lock prevents unintended modifications to critical settings.
Factory setting is active
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') means the drive inverter is currently operating with factory default settings, and a parameter change request was rejected. Parameters may be unwritable or require explicit action to exit factory setting mode.
Value for parameter too large
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') indicates a value provided for a parameter setting exceeded its maximum allowable range. This signifies an attempt to configure the inverter with an out-of-bounds value.
Value for parameter too small
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') indicates a value provided for a parameter setting was below its minimum allowable range. This signifies an attempt to configure the inverter with an out-of-bounds value.
Required option card missing for this function/parameter
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') means an attempt was made to access or configure a function or parameter that requires a specific hardware option card, which is not currently installed in the drive inverter.
Error in system software
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') indicates an internal error occurred within the drive inverter's system software during a parameter setting operation. This points to a potential internal malfunction or corruption within the inverter's firmware.
Parameter access via RS-485 process interface on X13 only
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') means parameter access was attempted via an incorrect communication interface. This specific parameter requires access through the RS-485 process interface on terminal X13, and the current access method is not permitted.
Parameter access via RS-485 diagnostic interface only
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') means parameter access was attempted via an incorrect communication interface. This specific parameter requires access through the RS-485 diagnostic interface, and the current access method is not permitted.
Parameter is access-protected
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') indicates a parameter setting was attempted for a parameter that is currently protected from modification. This protection mechanism prevents unauthorized or accidental changes to critical operational parameters.
Controller inhibit required
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') means an attempted parameter change requires the drive inverter to be in a 'controller inhibit' state before modification can be applied. The inverter is currently enabled, preventing the parameter change.
Invalid value for parameter
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') indicates the value supplied for a parameter setting is logically invalid, even if it numerically falls within the acceptable range. This suggests a mismatch with the parameter's expected states or enumerations.
Factory setting was activated
This PROFIBUS-DP additional code (Error Class 8, 'Other Error') is an informative message indicating a command or condition triggered the activation of the drive inverter's factory settings. This signifies a system reset to default configurations.
Overcurrent
Immediate shut-off due to a short circuit at the inverter output, an oversized motor connected, or a faulty output stage within the inverter. This condition can lead to component stress and potential damage to the drive.
Ground Fault
Immediate shut-off caused by a ground fault detected in the incoming power cable, within the inverter's internal circuitry, or in the motor windings. This poses an electrical safety hazard and can damage equipment.
Brake Chopper
Immediate switch-off indicating an issue with the braking system, such as excessive regenerative power, an interrupted braking resistor circuit, a short circuit in the braking resistor circuit, a braking resistor with too high resistance, or a defective brake chopper. A ground fault could also be a contributing factor.
DC Link Overvoltage
Immediate switch-off triggered when the DC link voltage exceeds its maximum permissible limit. This is often caused by excessive regenerative energy from the motor during deceleration or potentially a ground fault, risking damage to inverter components.
n-Monitoring
Immediate switch-off because the speed controller or current controller is operating at its setting limit. This can be due to mechanical overload, a phase failure in the power supply or motor, an incorrectly connected encoder, or exceeding the maximum speed (nmax) during torque control.
Startup Error
Immediate switch-off indicating that the inverter has not been properly commissioned or 'taken into operation' for the currently selected operating mode. This prevents the drive from starting or functioning as intended.
IPOS Invalid Operation
Emergency stop caused by an incorrect command detected during the execution of the IPOS plus® program, incorrect conditions for command execution, or an attempt to use a function not supported by the inverter. This points to a logical error in the PLC program.
Excessive Temperature
Emergency stop due to thermal overload of the inverter. This indicates that the internal temperature of the drive has exceeded safe operating limits, posing a risk of damage to the power electronics.
Resolver 14-bit
Emergency stop occurs because 14-bit resolver evaluation is active, and the actual motor speed exceeds 3600 1/min. The resolver feedback system is not designed for accurate operation above this speed.
Control Signal Source Not Defined
Immediate switch-off because the selected control signal source (e.g., analog input, fieldbus) is either not defined or incorrectly configured. The inverter cannot properly receive its operational commands.
Encoder Error
Immediate switch-off due to an issue with the encoder feedback, such as an incorrectly connected encoder cable or shield, a short circuit or broken wire within the cable, or a defective encoder unit itself. This prevents accurate speed and position feedback.
Internal 24V Supply Error
Immediate switch-off due to the absence of the internal DC 24V supply voltage. This indicates a failure in the inverter's internal control power supply circuitry.
System Error (Internal Electronics)
Immediate switch-off indicating a malfunction of the inverter's internal electronics. This could be caused by electromagnetic compatibility (EMC) influences or an internal hardware defect.
EEPROM Access Error
Rapid stop due to an error encountered while accessing the Electrically Erasable Programmable Read-Only Memory (EEPROM). This suggests potential corruption or a problem with storing/retrieving configuration parameters.
External Terminal Error
Emergency stop triggered by an external error signal received via a programmable input terminal. This indicates a fault condition originating outside the inverter, as defined by the application's logic.
No Limit Switches / Limit Switch Error
Emergency stop because both hardware limit switches are either missing/open circuit, or they are incorrectly wired in relation to the motor's direction of rotation. This prevents the drive from accurately detecting its travel limits.
Fieldbus Timeout
Rapid stop caused by a loss of communication between the master and slave devices within the configured response monitoring time on the fieldbus. This signifies a disruption in fieldbus data exchange.
Limit Switch Contacted (IPOS)
Emergency stop indicating that a physical limit switch was reached while the drive was operating in IPOS mode. This suggests the programmed movement exceeded the defined mechanical travel range.
Emergency Stop Timeout
Immediate switch-off because the drive is overloaded or the emergency stop ramp is configured too short. The drive is unable to decelerate to a stop within the programmed emergency stop time.
TF Trip (Motor Overtemperature)
No immediate drive response, but a fault is indicated, because the motor has become too hot and its TF (thermal feedback) sensor has tripped. This can also occur if the TF sensor is incorrectly connected or if the connection between the MOVIDRIVE and the motor's TF is interrupted.
IPOS Index Overflow
Emergency stop caused by a violation of programming principles within the IPOS program, leading to an internal system stack overflow. This indicates a complex logic or resource management issue within the user program.
Setpoint Source Not Defined
Immediate switch-off because the setpoint source (e.g., analog input, fieldbus, internal parameter) is either not defined or incorrectly configured. The inverter cannot determine how to receive its target values for speed, position, or torque.
Operating Mode Not Defined
Immediate switch-off because the inverter's operating mode (e.g., VFC, Servo, Positioning) is either not defined or incorrectly configured. The inverter cannot determine its fundamental control strategy.
System Watchdog Error
Immediate switch-off due to an error encountered during the execution of system software. This typically indicates a critical internal software malfunction or an unhandled exception.
System Software Error
Immediate switch-off due to a general system error related to the inverter's core system software. This points to a fundamental and critical internal fault within the drive's operating system.
Reference Travel Error
Immediate switch-off during reference travel because the reference cam is missing or not switching correctly, limit switches are connected incorrectly, or the reference travel type was changed while the process was active. This prevents the drive from accurately establishing its home position.
IPOS Watchdog/Application Error
Immediate switch-off caused by an error in communication between system software and option software, a watchdog event within the IPOS program, an application module being loaded into a unit without the application version, or an incorrect technology function set with an application module. This indicates an incompatibility or logical error with advanced control functions.
Lag Error
Immediate switch-off because the actual position or speed of the motor is lagging too far behind its setpoint. Possible causes include an incorrectly connected encoder, overly short acceleration ramps, a P component of the positioning controller that is too small, incorrectly set speed controller parameters, a lag fault tolerance value that is too small, or mechanical binding in the system.
RS485 Timeout
Rapid stop because the RS485 communication connection between the inverter and the PC has been interrupted, leading to a communication timeout. The drive loses its control link to the PC.
Unit Utilization Exceeded
Immediate switch-off because the inverter's utilization (IxT value), representing its thermal load, has exceeded 125%. This means the inverter is operating beyond its continuous thermal capacity, risking overheating and damage.
Initialization Error
Immediate switch-off because parameters for the EEPROM in the power section are either not set or incorrectly set. This prevents the inverter from properly initializing its core operational settings.
System Bus Timeout
Rapid stop due to an error during communication via the internal system bus. This indicates a disruption in the high-speed data exchange between internal modules of the inverter.
IPOS Control Word Invalid
No immediate drive response, but a fault is indicated, in IPOS operating mode if an invalid automatic mode was attempted to be set via an external controller, or if parameter P916 is set incorrectly. The IPOS program cannot interpret the received control command.
IPOS Software Limit Switch Exceeded
No immediate drive response, but a fault is indicated, in IPOS operating mode if the programmed target position falls outside the travel range defined by software limit switches. This signifies a position command that attempts to move beyond the safety boundaries.
Start Condition Error (VFC Hoist)
Immediate switch-off, specific to 'VFC hoist' operating mode, occurring when the motor cannot be supplied with the correct current during pre-magnetizing time. This typically happens if the rated motor power is too small relative to the inverter, or if the motor cable cross-section is insufficient.
Open Output (VFC Hoist)
Immediate switch-off, specific to 'VFC hoist' operating mode, indicating that two or all output phases to the motor are interrupted, or that the rated motor power is too small compared to the inverter's rated power. This results in an inability to power the motor correctly.
Motor Protection Trip
Emergency stop because the motor utilization is too high, indicating that the motor is experiencing prolonged overload conditions. This trip protects the motor from thermal damage.
Parameter Copy Error
Immediate switch-off due to an error encountered while copying parameters, typically between the inverter and a connected PC or other device. This indicates a problem with the data transfer integrity or connection.
Technology Function Mismatch
Immediate switch-off caused by an attempt to load a parameter set intended for an application version unit with an activated technology function into a standard version unit. This signifies an incompatibility between the loaded configuration and the inverter's hardware/firmware capabilities.
Flying Start Speed Exceeded
Immediate switch-off, specific to VFC n-CTRL operating mode, if the actual motor speed is detected to be greater than 5000 1/min when the inverter is enabled. The flying start function cannot engage at such high initial speeds.
EEPROM Checksum Error
Immediate switch-off due to disrupted inverter electronics, possibly caused by strong EMC effects or an internal defect. This indicates a data integrity issue within the EEPROM where critical configuration parameters are stored.
IPOS Ramp Calculation Error
Immediate switch-off in IPOS operating mode if the positioning ramp is configured as sinusoidal or square, and an attempt is made to change ramp times or traveling velocities while the inverter is already enabled. These parameters cannot be modified dynamically with these specific ramp types during active operation.
Internal Communication Hardware Fault
This return code, structured as Error class 6 (Access Error) and Error code 2 (Hardware fault), signifies an internal communication error within the system, specifically a hardware fault. The requested parameter service may not have been performed.
Parameter Channel Data Length Error
This return code, structured as Error class 6 (Access Error) and Error code 8 (Type conflict), indicates that a write service during configuration via the parameter channel specified a data length other than the expected 4 data bytes. This causes a conflict in data type interpretation.