Overcurrent trip during acceleration
Mitsubishi Electric · FR E700
¿Qué significa E.OC1 ?
This overcurrent trip occurs during acceleration when the inverter output current reaches or exceeds approximately 230% of its rated current. It indicates that the motor is experiencing excessive load, sudden acceleration demands, or a potential electrical fault. The inverter trips to protect itself and the motor.
Causas comunes
- Motor accelerating into an excessive mechanical load, such as a jammed conveyor or a high-inertia load with too short an acceleration time (Pr. 7).
- Incorrect motor parameters (Pr. 3, Pr. 4, Pr. 5, Pr. 9, Pr. 19, Pr. 82) entered into the inverter, leading to inaccurate motor model and control during acceleration.
- Mechanical binding or friction in the driven equipment (e.g., worn bearings, misaligned shafts, seized gearbox), significantly increasing the torque required for acceleration.
- Sudden voltage sag on the input AC supply during acceleration, causing the inverter to draw more current to maintain output power.
- Motor winding insulation breakdown (inter-turn short) or a ground fault in the motor cable, leading to excessive current draw.
Pasos de reparación & Lista de verificación
Haga clic en los pasos para seguir su progreso.
- 1
1. Increase the acceleration time (Pr. 7) in increments of 10-20% to reduce the current demand during startup and smooth the acceleration profile.
- 2
2. Verify and correct all motor-related parameters (Pr. 3 (Rated motor current), Pr. 4 (Motor rated slip frequency), Pr. 5 (Motor capacity), Pr. 9 (Rated motor voltage), Pr. 19 (Motor rated frequency), Pr. 82 (Motor no-load current)) against the motor's nameplate data.
- 3
3. Disconnect the motor from the driven load and test run the motor in no-load condition to determine if the fault is motor-related or load-related, monitoring output current (U, V, W).
- 4
4. Measure the resistance of the motor windings (U-V, V-W, W-U terminals) with a multimeter and compare them to each other (should be balanced) and to the motor's specified values. Check for resistance to ground.
- 5
5. Check the mechanical system for any binding, excessive friction, or misalignment. Use a torque wrench or an appropriate diagnostic tool to assess mechanical integrity of the load.
- 6
6. Monitor the incoming AC supply voltage (R, S, T) with a recording voltmeter during acceleration to detect any significant voltage sags.