Defect in cross comparis.
Siemens · SINAMICS G120
What does F01611 mean?
A critical data exchange error has occurred between the internal processors, indicating a defect in the cross-comparison function or processor communication, often related to safety functions. This can be caused by EMC interference or internal hardware issues, leading to unsafe operating conditions or a drive shutdown.
Common Causes
- Internal hardware fault on the drive's safety-rated control unit (e.g., F-CPU within CU320-2), specifically in the cross-comparison circuitry.
- Firmware bug affecting the internal communication or cross-comparison routines between dual processors responsible for safety.
- Electromagnetic interference (EMI) causing transient data corruption during critical internal processor communication.
- Corrupted safety-relevant data in internal RAM or ROM of the control unit, leading to comparison mismatches.
- Incorrect drive configuration (e.g., P0100, P0101) conflicting with the safety hardware capabilities or diagnostics.
Repair Steps & Checklist
Click steps to track your progress.
- 1
1. Power cycle the drive; some transient internal communication errors can be resolved by a fresh restart.
- 2
2. Update the drive's firmware to the latest version, specifically checking for updates related to safety functions and internal communication integrity.
- 3
3. Perform a safety acknowledgement (P0010=0, P0970=1), then re-commission the safety functions (P0010=95) from scratch using STARTER/TIA Portal.
- 4
4. Check the drive's diagnostic buffer (r0947, r2122) for more specific fault sub-numbers that might indicate the failing internal component.
- 5
5. If applicable, review the wiring and settings of external safety components connected to the drive to rule out external influences.
- 6
6. Replace the control unit (e.g., CU320-2 PN, CU250S-2 with integrated safety) if the fault persists, as it indicates a severe internal hardware defect.