Output fault
Siemens · SINAMICS G120
What does A00523 mean?
This alarm indicates that one phase of the inverter's output is disconnected, suggesting a break in the power path to the motor. This condition can lead to motor malfunction, reduced performance, or potential damage if operated under unbalanced conditions.
Common Causes
- Disconnection or high resistance in one of the motor phases (U, V, W) between the inverter output terminals and the motor.
- Internal power semiconductor (IGBT) failure or damage in one phase of the inverter bridge.
- Motor winding open circuit or inter-turn short in one phase, causing an imbalanced load detected by the drive.
- Faulty motor cable or terminal connection, resulting in a loss of connection to one phase at the drive or motor side.
- Incorrect motor parameterization (e.g., P0304 - motor rated current) leading to an inability for the drive to detect the motor properly.
Repair Steps & Checklist
Click steps to track your progress.
- 1
1. De-energize the drive and measure the resistance of each motor phase (U-V, V-W, W-U) at the motor terminals; compare readings to specifications.
- 2
2. With power off, check all output cable connections for the motor (U, V, W) at both the inverter terminals and the motor terminal box for tightness and corrosion.
- 3
3. Measure the insulation resistance of each motor phase to ground and between phases using a megohmmeter (e.g., 500VDC or 1000VDC test voltage).
- 4
4. Verify the motor parameters (e.g., P0304, P0305, P0307, P0310) configured in the drive match the motor nameplate data exactly.
- 5
5. If using an output filter or reactor, inspect its connections and internal integrity for any signs of damage or open circuits.
- 6
6. Observe drive current output (e.g., r0027) on each phase using a clamp meter during a low-speed run to detect current imbalance.