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FB ESTOP Bit 8

E-Stop Discrepancy Error - Group 1 (Safe Inputs Active)

Beckhoff · TwinSAFE Logic FB

Hva betyr FB ESTOP Bit 8 ?

This fault indicates a discrepancy in E-Stop input group 1, similar to 'FB ESTOP Bit 0', but specifically when the 'Safe Inputs after Disc Error' option is activated. This means that even after a discrepancy, the FB attempts to maintain a safe state for the inputs, but a persistent or critical discrepancy has occurred, preventing normal operation and requiring intervention.

Vanlige årsaker

  • One channel (e.g., S_IN1_G1) of the E-Stop input group remains active while the other (S_IN2_G1) becomes inactive, or vice versa, during operation.
  • Intermittent connection loss or momentary short to ground on one E-Stop input wire for Group 1 while the system is enabled.
  • Degraded E-Stop button contacts that cause one channel to open faster or slower than the other when actuated.
  • Electrical noise or transient voltage spikes on an active input line (e.g., X7.1) causing an apparent discrepancy.
  • Safety controller's internal monitoring logic incorrectly detects a discrepancy during 'Safe Inputs Active' mode.

Reparasjonssteg & Sjekkliste

Klikk på steg for å spore fremgangen.

  1. 1

    Monitor the real-time status of both E-Stop input channels for Group 1 (e.g., diagnostic LEDs G1_A, G1_B) during system operation and E-Stop actuation.

  2. 2

    Measure the voltage level on both E-Stop input terminals (e.g., X7.1 and X7.2) relative to common ground while the 'Safe Inputs Active' condition is present.

  3. 3

    Perform an insulation resistance test on the E-Stop cable conductors for Group 1 to detect any hidden damage.

  4. 4

    Increase the E-Stop input debounce time (e.g., P_ESTOP_DISC_TIME_G1_ACTIVE) in the safety controller configuration if transient discrepancies are observed.

  5. 5

    Temporarily disconnect the E-Stop button and apply external test signals to the controller inputs (e.g., 24VDC) to verify controller functionality.

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Verifisert teknisk data. Sist oppdatert: March 2026

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