Overload
Kone · CMXC-022 Frequency Control Upgrade Kit
What does 82 mean?
An overload situation has been detected by the R&M Materials Handling Frequency Converter, meaning the load on the motor exceeds its rated capacity. This can be caused by excessive physical load, worn mechanical components like the chain drive, or a faulty/miscalibrated load sensor.
Common Causes
- Load on hook exceeds the rated load
- Worn chain or chain drive (in chain hoists)
- Load sensor is out of calibration
- Load sensor has failed
- Mechanical failure in the gear system (in chain hoists)
Repair Steps & Checklist
Click steps to track your progress.
- 1
Verify that the load on the hook does not exceed the rated load capacity
- 2
Check and replace the chain and chain drive if worn
- 3
Recalibrate the load sensor by performing the load calibration function
- 4
If the problem recurs after recalibration, replace the load sensor and perform offset correction and calibration
- 5
Check hoist gear operation for unusual noise or vibration, indicating mechanical failure