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25 (PROFIsafe Watchdog)

PROFIsafe watchdog timed out.

ABB · AC500-S Safety Controller

¿Qué significa 25 (PROFIsafe Watchdog) ?

The PROFIsafe watchdog timer has expired, meaning the safety communication between the I/O module and the Safety PLC was not received within the expected timeframe. This indicates a loss of safety communication and will halt safe operations.

Causas comunes

  • Intermittent loss of communication packets on the PROFIsafe network due to cable issues (e.g., damaged RJ45 connector, broken conductors, loose shield connection).
  • Excessive network load or latency causing PROFIsafe telegrams to arrive later than the configured watchdog time (F-monitoring time).
  • A temporary power dip or reset of the I/O module or Safety PLC, causing a brief communication interruption.
  • Incorrectly configured PROFIsafe F-monitoring time (watchdog time) in the Safety PLC or I/O module parameters, set too low for the actual network conditions.
  • Malfunctioning PROFIsafe communication controller on either the I/O module or the Safety PLC leading to delayed or lost telegrams.

Pasos de reparación & Lista de verificación

Haga clic en los pasos para seguir su progreso.

  1. 1

    Inspect all PROFIBUS/PROFINET cables and connectors (e.g., X1, X2 ports) between the Safety PLC and the I/O module for damage, looseness, or improper shielding.

  2. 2

    Analyze network traffic and overall bus load using a network analyzer to identify excessive data volume or communication delays affecting PROFIsafe telegrams.

  3. 3

    Verify the configured F-monitoring time (PROFIsafe watchdog time, e.g., Parameter F-MON) in the Safety PLC's safety program or I/O module's configuration matches the network's expected performance, potentially increasing it with careful risk assessment.

  4. 4

    Temporarily power cycle the I/O module and the Safety PLC to reset their communication interfaces and clear any transient states.

  5. 5

    Check for and address any other communication errors (e.g., 'PROFIsafe communication error' Code 20) that might be preceding the watchdog timeout, as they could be root causes.

Ver todos los códigos en este manual (48)
Datos técnicos verificados. Última actualización: March 2026

Fallas relacionadas

Fuente: ABB AC500-S Safety Controller