Phase U to Grnd
Allen-Bradley · PowerFlex 750
What does 38 mean?
A phase-to-ground fault has been detected between the drive and the motor on output phase U. This indicates insulation breakdown or a direct short from output phase U to earth. This condition poses a significant risk of electrical shock and can cause severe damage to both the drive and the motor if not quickly identified and resolved.
Common Causes
- Insulation breakdown of motor cable conductor for phase U to conduit or earth ground.
- Motor winding insulation failure for phase U to motor frame (ground).
- Moisture, contamination, or mechanical damage to the motor cable or motor causing a short.
- Improperly terminated motor cable connections at the drive's 'U' terminal or motor's 'U1' terminal.
- Ground fault detection circuit malfunction within the drive (less common).
Repair Steps & Checklist
Click steps to track your progress.
- 1
1. Disconnect the motor cable at the drive output terminals (U, V, W) and at the motor junction box.
- 2
2. Perform a megohmmeter test (e.g., 1000VDC) on the motor cable from phase U to earth ground, and also from phase V and W to earth ground for comparison.
- 3
3. Perform a megohmmeter test (e.g., 1000VDC) on the motor windings from phase U to the motor frame (ground), and also for phases V and W.
- 4
4. Inspect the motor cable for any visible damage, chafing, or signs of overheating along its entire length.
- 5
5. Inspect the motor terminal box for moisture, contamination, or loose connections (e.g., between 'U1' and motor frame).
- 6
6. If the fault persists after verifying no external ground fault, the drive's output stage may be damaged and require replacement.