F38

Motor Phase U to Ground Fault

Allen-Bradley · PowerFlex 40 Adjustable Frequency

What does F38 mean?

This fault indicates a grounded condition on motor phase U (output terminal U) between the drive and the motor. This usually points to insulation breakdown in the motor winding or the connecting cable.

Common Causes

  • Insulation breakdown of motor winding for phase U to the motor frame due to aging, overheating, or moisture.
  • Damage to the motor cable insulation for phase U conductor, creating a short to ground (e.g., pinch point, abrasion).
  • Moisture or conductive debris accumulation within the motor terminal box specifically affecting phase U connection.
  • Loose or improperly terminated wiring for phase U at the motor or drive terminal, contacting the grounded enclosure.
  • Internal drive output stage component failure (e.g., IGBT) specifically related to the U phase output.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    Disconnect motor cables (U, V, W) from drive output terminals. Perform an insulation resistance test (megger) from motor cable phase U conductor to ground.

  2. 2

    Perform an insulation resistance test (megger) from the motor winding phase U terminal to the motor frame (ground) with other phases isolated.

  3. 3

    Visually inspect the motor cable for phase U for any signs of physical damage, cuts, or abrasion along its entire length.

  4. 4

    Inspect the motor terminal box and the drive output terminal for phase U for loose strands, moisture, or conductive material causing a short to ground.

  5. 5

    Check the resistance between the motor terminals U, V, W with a multimeter; a significant imbalance or near-short on phase U might indicate a winding fault.

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Verified technical data. Last updated: March 2026

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Source: Allen-Bradley PowerFlex 40 Adjustable Frequency