3

Discrepancy Time Expired

ABB · AC500

What does 3 mean?

This error occurs when the configured discrepancy time for inputs has been exceeded. This typically indicates a mismatch or delay in signals from redundant input channels, suggesting a sensor or wiring issue, or an incorrectly set discrepancy time, which can compromise the safety function's reliability.

Common Causes

  • One of the redundant input sensors (e.g., S1 or S2) is stuck, operating intermittently, or has failed entirely.
  • Physical damage or breaking of one input wire for a redundant channel, leading to an open circuit.
  • Incorrect setting of the 'Discrepancy Time' parameter (e.g., P7-10) which is too short for the application's response time.
  • Excessive signal noise or interference on one input channel, causing transient signal discrepancies.

Repair Steps & Checklist

Click steps to track your progress.

  1. 1

    1. Measure the electrical state of both redundant input channels (e.g., X1 and X2) at the safety module terminals.

  2. 2

    2. Verify the functionality of each individual sensor or switch connected to the redundant inputs.

  3. 3

    3. Check the integrity and continuity of wiring from each sensor back to the safety module's input terminals.

  4. 4

    4. Review and adjust the 'Discrepancy Time' parameter (e.g., P7-10) in the safety configuration, if necessary.

  5. 5

    5. Inspect cable shielding and grounding for the input signals to mitigate potential noise issues.

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Verified technical data. Last updated: March 2026

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