Discrepancy Time Expired
ABB · AC500
What does 3 mean?
This error occurs when the configured discrepancy time for inputs has been exceeded. This typically indicates a mismatch or delay in signals from redundant input channels, suggesting a sensor or wiring issue, or an incorrectly set discrepancy time, which can compromise the safety function's reliability.
Common Causes
- One of the redundant input sensors (e.g., S1 or S2) is stuck, operating intermittently, or has failed entirely.
- Physical damage or breaking of one input wire for a redundant channel, leading to an open circuit.
- Incorrect setting of the 'Discrepancy Time' parameter (e.g., P7-10) which is too short for the application's response time.
- Excessive signal noise or interference on one input channel, causing transient signal discrepancies.
Repair Steps & Checklist
Click steps to track your progress.
- 1
1. Measure the electrical state of both redundant input channels (e.g., X1 and X2) at the safety module terminals.
- 2
2. Verify the functionality of each individual sensor or switch connected to the redundant inputs.
- 3
3. Check the integrity and continuity of wiring from each sensor back to the safety module's input terminals.
- 4
4. Review and adjust the 'Discrepancy Time' parameter (e.g., P7-10) in the safety configuration, if necessary.
- 5
5. Inspect cable shielding and grounding for the input signals to mitigate potential noise issues.