Internal Error (SM560-S)
ABB · AC500-S Safety Controller
What does E2-38 mean?
The SM560-S Safety PLC has encountered an unspecified internal error. This indicates a system malfunction that prevents normal operation and requires intervention.
Common Causes
- Generic internal hardware failure within the SM560-S module.
- Corrupted firmware image preventing normal operation.
- Critical operating system error or exception.
- Transient power supply instability affecting internal digital logic.
- Environmental factors such as high humidity or condensation causing internal short circuits.
Repair Steps & Checklist
Click steps to track your progress.
- 1
1. Power cycle the SM560-S Safety PLC (disconnect 24VDC for at least 15 seconds).
- 2
2. Check for any environmental factors like humidity or condensation inside the control cabinet near the PLC.
- 3
3. Examine the communication cables (e.g., Ethernet) connected to the SM560-S for integrity and proper shielding to prevent EMI.
- 4
4. Access the 'System Log' or 'Diagnostic Buffer' in the engineering software for error codes or messages that provide more context.
- 5
5. Perform a firmware update of the SM560-S module to the latest stable version.
- 6
6. Replace the SM560-S Safety PLC module if the error cannot be cleared by previous steps.